Hitachi Zaxis 130-5N (PIN. from 1FFDAB70_ _E130001) Crawler Excavators set of Service Manuals

All-Inclusive Factory Service Technical manual for Hitachi Crawler Excavators Models .

This manuals will assist you in diagnosing, troubleshooting, assembling, disassembling, repairing, and repairing engine for your crawler excavator.
You can use a Windows, Mac, or Android device to view this manuals. You only need to have a PDF reader installed.

Covered Models:
   Zaxis 130-5N (PIN: 1FFDAB70_ _E130001-)

The manual comprises 4 documents, including the Operation and Test Manual, Troubleshooting Manual, Repair Manual, and Engine Technical Manual

1. Operation and Test Manual (TM12372)
Format: PDF, 704 pages
Language: English
Publication Date: 01 Dec 2018
Table of Contents:
   Introduction
      Foreword
   General Information
      Safety
   Diagnostics
      Main Controller (MCZ) Diagnostic Trouble Codes
      Engine Control Unit (ECU) Diagnostic Trouble Codes
      Monitor Controller (DSZ) Diagnostic Trouble Codes
      Information Controller (ICZ) Diagnostic Trouble Codes
      Air Conditioner Controller (ACF) Diagnostic Trouble Codes
   Operational Checkout Procedure
      Operational Checkout Procedure
   Engine
      Theory of Operation
      Diagnostic Information
      Adjustments
      Tests
   Electrical System
      System Information
      System Diagrams
      Sub-System Diagnostics
      Monitor Operation
      References
   Power Train
      Theory of Operation
      Diagnostic Information
   Hydraulic System
      Theory of Operation
      Diagnostic Information
      Tests
   Heating and Air Conditioning
      Theory of Operation
      Diagnostic Information
      Tests
   Dealer Fabricated Tools
      Dealer Fabricated Tools

2. Troubleshooting Manual: Undercarriage Appraisal Manual (SP326VOL3)
Format: PDF, 531 pages
Language: English
Publication Date: 06 Dec 2019
Table of Contents:
   General Information
      Safety
      Torque Values
   Adjustments
      Adjustments
   Ground and Operating Conditions
      Ground Conditions
      Operating Conditions
   Undercarriage Wear
      Undercarriage Wear
   Wear Measurement
      Wear Measurement
   Undercarriage Evaluation
      Undercarriage Evaluation
   Undercarriage Specifications
      Introduction
      Excavator
      Forestry Excavator
   Glossary
      Glossary

3. Repair Manual (TM12375)
Format: PDF, 422 pages
Language: English
Publication Date: 18 Feb 2019
Table of Contents:
   Introduction
      Foreword
      Technical Information Feedback Form
   General Information
      Safety
      Torque Values
   Tracks
      Track System
   Axles and Suspension Systems
      Axle Shaft, Bearings, and Reduction Gears
      Hydraulic System
   Engine
      Removal and Installation
   Engine Auxiliary System
      Cooling Systems
      Intake System
      External Exhaust Systems
      External Fuel Supply Systems
   Damper Drive (Flex Coupling)
      Elements
   Frame or Supporting Structure
      Frame Installation
      Chassis Weights
   Operator`s Station
      Removal and Installation
      Operator Enclosure
      Seat and Seat Belt
      Heating and Air Conditioning
   Sheet Metal
      Hood and Engine Side Shields
   Blade (Backfill) (If Equipped)
      Blades
      Hydraulic System
   Excavator
      Buckets
      Frames
      Hydraulic System
   Swing or Pivoting System
      Mechanical Drive Elements
      Hydraulic System
   Dealer Fabricated Tools
      Dealer Fabricated Tools

4. Engine Technical Manual (EDBE-EN-01)
Format: PDF, 1004 pages
Language: English
Table of Contents:
   EDBE-EN-01
   FOREWORD
   0 Introduction (All)
      Introduction
   14A Service Information Guide (All)
      Contents included in service information
      Plastic gauge
      Recommended liquid gasket
      Thread locking adhesive agent
      Term
      Abbreviations
      Standard bolts
   15B Maintenance Information (4JJ1)
      Maintenance precautions
      Primary specifications
      Function,Structure,Operation
      Introduction to the trouble diagnosis
   15C Functional Inspection (4JJ1)
      Engine compression pressure inspection
      Fuel system check
      Lubrication system check
      Air intake system check
      Exhaust system check
      DPD control system check
      EGR control system check
      Starting system check
      Glow control system check
      OBD system check
      Inspection of the diagnostic light warning light illumination circuit system
      Inspection of the diagnostic light warning light blinking circuit system
      Inspection of the starter circuit system
   15D Symptom (4JJ1)
      Engine start failure
      Engine stalling
      Engine hunching,rough idling
      Excessive white smoke in the exhaust gas
      Excessive black smoke in the exhaust gas
      Abnormal noise
      Large fuel consumption
      Large oil consumption
      Insufficient engine output
      DPD system manual regeneration frequently
      DPD system regeneration long time
   15E DTC Information (4JJ1)
      DTC P0016 (Flash Code 16) Crankshaft Position -Camshaft Position Correlation
      DTC P0045 (Flash Code 33) Turbocharger Boost Control Solenoid Circuit
      DTC P0087 (Flash Code 225) Fuel Rail/System Pressure -Too Low
      DTC P0088 (Flash Code 118) Fuel Rail/System Pressure -Too High
      DTC P0089 (Flash Code 151) Fuel Pressure Regulator Performance
      DTC P0091 (Flash Code 247) Fuel Pressure Regulator Control Circuit Low
      DTC P0092 (Flash Code 247) Fuel Pressure Regulator Control Circuit High
      DTC P0093 (Flash Code 227) Fuel System Leak Detected
      DTC P0102 (Flash Code 91) Mass Air Flow Circuit Low Input
      DTC P0103 (Flash Code 91) Mass Air Flow Circuit High Input
      DTC P0112 (Flash Code 22) Intake Air Temperature Sensor Circuit Low
      DTC P0113 (Flash Code 22) Intake Air Temperature Sensor Circuit High
      DTC P0117 (Flash Code 23) Engine Coolant Temperature Sensor Circuit Low
      DTC P0118 (Flash Code 23) Engine Coolant Temperature Sensor Circuit High
      DTC P0122 (Flash Code 43) Throttle Position Sensor Circuit Low
      DTC P0123 (Flash Code 43) Throttle Position Sensor Circuit High
      DTC P0182 (Flash Code 211) Fuel Temperature Sensor Circuit Low
      DTC P0183 (Flash Code 211) Fuel Temperature Sensor Circuit High
      DTC P0192 (Flash Code 245) Fuel Rail Pressure Sensor Circuit Low
      DTC P0193 (Flash Code 245) Fuel Rail Pressure Sensor Circuit High
      DTC P0201 (Flash Code 271) Injector Circuit -Cylinder 1
      DTC P0202 (Flash Code 272) Injector Circuit -Cylinder 2
      DTC P0203 (Flash Code 273) Injector Circuit -Cylinder 3
      DTC P0204 (Flash Code 274) Injector Circuit -Cylinder 4
      DTC P0217 (Flash Code 542) Engine Coolant Over Temperature Condition
      DTC P0219 (Flash Code 543) Engine Overspeed Condition
      DTC P0234 (Flash Code 42) Turbocharger Overboost Condition
      DTC P0237 (Flash Code 32) Turbocharger Boost Sensor Circuit Low
      DTC P0238 (Flash Code 32) Turbocharger Boost Sensor Circuit High
      DTC P0299 (Flash Code 65) Turbocharger Underboost
      DTC P0335 (Flash Code 15) Crankshaft Position Sensor Circuit
      DTC P0336 (Flash Code 15) Crankshaft Position Sensor Circuit Range/Performance
      DTC P0340 (Flash Code 14) Camshaft Position Sensor Circuit
      DTC P0404 (Flash Code 45) Exhaust Gas Recirculation 1 Control Circuit Range/Performance
      DTC P0409 (Flash Code 44) Exhaust Gas Recirculation 1 Sensor Circuit
      DTC P041C (Flash Code 27) Intake Manifold Temperature Sensor Circuit High
      DTC P041D (Flash Code 27) Intake Manifold Temperature Sensor Circuit Low
      DTC P0426 (Flash Code 143) Catalyst Temperature Sensor Circuit Range/Performance Sensor 1
      DTC P0427 (Flash Code 48) Catalyst Temperature Sensor Circuit Low Sensor 1
      DTC P0428 (Flash Code 48) Catalyst Temperature Sensor Circuit High Sensor 1
      DTC P042B (Flash Code 145) Catalyst Temperature Sensor Circuit Range/Performance Sensor 2
      DTC P042C (Flash Code 49) Catalyst Temperature Sensor Circuit Low Sensor 2
      DTC P042D (Flash Code 49) Catalyst Temperature Sensor Circuit High Sensor 2
      DTC P0522 (Flash Code 294) Oil Pressure Sensor Circuit Low
      DTC P0523 (Flash Code 294) Oil Pressure Sensor Circuit High
      DTC P0560 (Flash Code 155) System Voltage
      DTC P0563 (Flash Code 35) System Voltage High
      DTC P0601 (Flash Code 53) Internal Control Module Memory Check Sum Error
      DTC P0602 (Flash Code 154) Control Module Programming Error
      DTC P0604 (Flash Code 153) Internal Control Module Random Access Memory (RAM)Error
      DTC P0606 (Flash Code 51) ECM/PCM Processor
      DTC P060B (Flash Code 36) Internal Control Module A/D Processing Performance
      DTC P0638 (Flash Code 61) Throttle Actuator Control Range/Performance
      DTC P0641 (Flash Code 55) Sensor Reference Voltage 1 Circuit
      DTC P0650 (Flash Code 77) Malfunction Indicator Lamp (MIL)Control Circuit
      DTC P0651 (Flash Code 56) Sensor Reference Voltage 2 Circuit
      DTC P0685 (Flash Code 416) ECM/PCM Power Relay Control Circuit/Open
      DTC P0687 (Flash Code 416) ECM/PCM Power Relay Control Circuit High
      DTC P0697 (Flash Code 57) Sensor Reference Voltage 3 Circuit
      DTC P1093 (Flash Code 227) Fuel Rail Pressure (FRP)Too Low
      DTC P1112 (Flash Code 295) Boost Temperature Sensor Circuit Low
      DTC P1113 (Flash Code 295) Boost Temperature Sensor Circuit High
      DTC P1261 (Flash Code 34) Injector Positive Voltage Control Circuit Group 1
      DTC P1262 (Flash Code 34) Injector Positive Voltage Control Circuit Group 2
      DTC P1293 (Flash Code 221) Fuel Filter Pressure Sensor Circuit Low
      DTC P1294 (Flash Code 221) Fuel Filter Pressure Sensor Circuit High
      DTC P1404 (Flash Code 45) Exhaust Gas Recirculation 1 Closed Position Performance
      DTC P1455 (Flash Code 132) PM Over Accumulation
      DTC P1471 (Flash Code 149) DPD Insufficient Regeneration
      DTC P1621 (Flash Code 54) Control Module Long Term Memory Performance
      DTC P1655 (Flash Code 59) Sensor Reference Voltage 4 Circuit
      DTC P1669 (Flash Code 75) DPD Lamp Control Circuit
      DTC P2122 (Flash Code 121) Pedal Position Sensor 1 Circuit Low Input
      DTC P2123 (Flash Code 121) Pedal Position Sensor 1 Circuit High Input
      DTC P2127 (Flash Code 122) Pedal Position Sensor 2 Circuit Low Input
      DTC P2128 (Flash Code 122) Pedal Position Sensor 2 Circuit High Input
      DTC P2138 (Flash Code 124) Pedal Position Sensor 1 -2 Voltage Correlation
      DTC P2146 (Flash Code 158) Fuel Injector Group 1 Supply Voltage Circuit
      DTC P2149 (Flash Code 159) Fuel Injector Group 2 Supply Voltage Circuit
      DTC P2228 (Flash Code 71) Barometric Pressure Circuit Low
      DTC P2229 (Flash Code 71) Barometric Pressure Circuit High
      DTC P242F (Flash Code 131) DPD Restriction
      DTC P2452 (Flash Code 142) DPD Differential Pressure Sensor Circuit
      DTC P2453 (Flash Code 141) DPD Differential Pressure Sensor Circuit Range/Performance
      DTC P2454 (Flash Code 47) DPD Differential Pressure Sensor Circuit Low
      DTC P2455 (Flash Code 47) DPD Differential Pressure Sensor Circuit High
      DTC P2456 (Flash Code 47) DPD Differential Pressure Sensor Learned Position
      DTC P2458 (Flash Code 139) DPD Regeneration Duration
      DTC P2527 (Flash Code 233) Vacuum Pressure Sensor Circuit Low
      DTC P2528 (Flash Code 233) Vacuum Pressure Sensor Circuit High
      DTC U0001 (Flash Code 84) CAN-Bus Malfunction (ISO-CAN)
      DTC U0073 (Flash Code 84) CAN-Bus Malfunction (J1939)
      DTC U0101 (Flash Code 85) Lost Communication with TCM
      DTC mapping table
   1A Engine Control (4JJ1)
      DTC P0016 (Flash Code 16) Crankshaft Position -Camshaft Position Correlation
      DTC P0045 (Flash Code 33) Turbocharger Boost Control Solenoid Circuit
      DTC P0087 (Flash Code 225) Fuel Rail/System Pressure -Too Low
      DTC P0088 (Flash Code 118) Fuel Rail/System Pressure -Too High
      DTC P0089 (Flash Code 151) Fuel Pressure Regulator Performance
      DTC P0091 (Flash Code 247) Fuel Pressure Regulator Control Circuit Low
      DTC P0092 (Flash Code 247) Fuel Pressure Regulator Control Circuit High
      DTC P0093 (Flash Code 227) Fuel System Leak Detected
      DTC P0102 (Flash Code 91) Mass Air Flow Circuit Low Input
      DTC P0103 (Flash Code 91) Mass Air Flow Circuit High Input
      DTC P0112 (Flash Code 22) Intake Air Temperature Sensor Circuit Low
      DTC P0113 (Flash Code 22) Intake Air Temperature Sensor Circuit High
      DTC P0117 (Flash Code 23) Engine Coolant Temperature Sensor Circuit Low
      DTC P0118 (Flash Code 23) Engine Coolant Temperature Sensor Circuit High
      DTC P0122 (Flash Code 43) Throttle Position Sensor Circuit Low
      DTC P0123 (Flash Code 43) Throttle Position Sensor Circuit High
      DTC P0182 (Flash Code 211) Fuel Temperature Sensor Circuit Low
      DTC P0183 (Flash Code 211) Fuel Temperature Sensor Circuit High
      DTC P0192 (Flash Code 245) Fuel Rail Pressure Sensor Circuit Low
      DTC P0193 (Flash Code 245) Fuel Rail Pressure Sensor Circuit High
      DTC P0201 (Flash Code 271) Injector Circuit -Cylinder 1
      DTC P0202 (Flash Code 272) Injector Circuit -Cylinder 2
      DTC P0203 (Flash Code 273) Injector Circuit -Cylinder 3
      DTC P0204 (Flash Code 274) Injector Circuit -Cylinder 4
      DTC P0217 (Flash Code 542) Engine Coolant Over Temperature Condition
      DTC P0219 (Flash Code 543) Engine Overspeed Condition
      DTC P0234 (Flash Code 42) Turbocharger Overboost Condition
      DTC P0237 (Flash Code 32) Turbocharger Boost Sensor Circuit Low
      DTC P0238 (Flash Code 32) Turbocharger Boost Sensor Circuit High
      DTC P0299 (Flash Code 65) Turbocharger Underboost
      DTC P0335 (Flash Code 15) Crankshaft Position Sensor Circuit
      DTC P0336 (Flash Code 15) Crankshaft Position Sensor Circuit Range/Performance
      DTC P0340 (Flash Code 14) Camshaft Position Sensor Circuit
      DTC P0404 (Flash Code 45) Exhaust Gas Recirculation 1 Control Circuit Range/Performance
      DTC P0409 (Flash Code 44) Exhaust Gas Recirculation 1 Sensor Circuit
      DTC P041C (Flash Code 27) Intake Manifold Temperature Sensor Circuit High
      DTC P041D (Flash Code 27) Intake Manifold Temperature Sensor Circuit Low
      DTC P0426 (Flash Code 143) Catalyst Temperature Sensor Circuit Range/Performance Sensor 1
      DTC P0427 (Flash Code 48) Catalyst Temperature Sensor Circuit Low Sensor 1
      DTC P0428 (Flash Code 48) Catalyst Temperature Sensor Circuit High Sensor 1
      DTC P042B (Flash Code 145) Catalyst Temperature Sensor Circuit Range/Performance Sensor 2
      DTC P042C (Flash Code 49) Catalyst Temperature Sensor Circuit Low Sensor 2
      DTC P042D (Flash Code 49) Catalyst Temperature Sensor Circuit High Sensor 2
      DTC P0522 (Flash Code 295) Oil Pressure Sensor Circuit Low
      DTC P0523 (Flash Code 295) Oil Pressure Sensor Circuit High
      DTC P0560 (Flash Code 155) System Voltage
      DTC P0563 (Flash Code 35) System Voltage High
      DTC P0601 (Flash Code 53) Internal Control Module Memory Check Sum Error
      DTC P0602 (Flash Code 154) Control Module Programming Error
      DTC P0604 (Flash Code 153) Internal Control Module Random Access Memory (RAM)Error
      DTC P0606 (Flash Code 51) ECM/PCM Processor
      DTC P060B (Flash Code 36) Internal Control Module A/D Processing Performance
      DTC P0638 (Flash Code 61) Throttle Actuator Control Range/Performance
      DTC P0641 (Flash Code 55) Sensor Reference Voltage 1 Circuit
      DTC P0650 (Flash Code 77) Malfunction Indicator Lamp (MIL)Control Circuit
      DTC P0651 (Flash Code 56) Sensor Reference Voltage 2 Circuit
      DTC P0685 (Flash Code 416) ECM/PCM Power Relay Control Circuit/Open
      DTC P0687 (Flash Code 416) ECM/PCM Power Relay Control Circuit High
      DTC P0697 (Flash Code 57) Sensor Reference Voltage 3 Circuit
      DTC P1093 (Flash Code 227) Fuel Rail Pressure (FRP)Too Low
      DTC P1112 (Flash Code 295) Boost Temperature Sensor Circuit Low
      DTC P1113 (Flash Code 295) Boost Temperature Sensor Circuit High
      DTC P1261 (Flash Code 34) Injector Positive Voltage Control Circuit Group 1
      DTC P1262 (Flash Code 34) Injector Positive Voltage Control Circuit Group 2
      DTC P1293 (Flash Code 221) Fuel Filter Pressure Sensor Circuit Low
      DTC P1294 (Flash Code 221) Fuel Filter Pressure Sensor Circuit High
      DTC P1404 (Flash Code 45) Exhaust Gas Recirculation 1 Closed Position Performance
      DTC P1455 (Flash Code 132) PM Over Accumulation
      DTC P1471 (Flash Code 149) DPD Insufficient Regeneration
      DTC P1621 (Flash Code 54) Control Module Long Term Memory Performance
      DTC P1655 (Flash Code 59) Sensor Reference Voltage 4 Circuit
      DTC P1669 (Flash Code 75) DPD Lamp Control Circuit
      DTC P2122 (Flash Code 121) Pedal Position Sensor 1 Circuit Low Input
      DTC P2123 (Flash Code 121) Pedal Position Sensor 1 Circuit High Input
      DTC P2127 (Flash Code 122) Pedal Position Sensor 2 Circuit Low Input
      DTC P2128 (Flash Code 122) Pedal Position Sensor 2 Circuit High Input
      DTC P2138 (Flash Code 124) Pedal Position Sensor 1 -2 Voltage Correlation
      DTC P2146 (Flash Code 158) Fuel Injector Group 1 Supply Voltage Circuit
      DTC P2149 (Flash Code 159) Fuel Injector Group 2 Supply Voltage Circuit
      DTC P2228 (Flash Code 71) Barometric Pressure Circuit Low
      DTC P2229 (Flash Code 71) Barometric Pressure Circuit High
      DTC P242F (Flash Code 131) DPD Restriction
      DTC P2452 (Flash Code 142) DPD Differential Pressure Sensor Circuit
      DTC P2453 (Flash Code 141) DPD Differential Pressure Sensor Circuit Range/Performance
      DTC P2454 (Flash Code 47) DPD Differential Pressure Sensor Circuit Low
      DTC P2455 (Flash Code 47) DPD Differential Pressure Sensor Circuit High
      DTC P2456 (Flash Code 47) DPD Differential Pressure Sensor Learned Position
      DTC P2458 (Flash Code 139) DPD Regeneration Duration
      DTC P2527 (Flash Code 233) Vacuum Pressure Sensor Circuit Low
      DTC P2528 (Flash Code 233) Vacuum Pressure Sensor Circuit High
      DTC U0001 (Flash Code 84) CAN-Bus Malfunction (ISO-CAN)
      DTC U0073 (Flash Code 84) CAN-Bus Malfunction (J1939)
      DTC U0101 (Flash Code 85) Lost Communication with TCM
   1B Mechanical (4JJ1)
      Cylinder head cover
      Cylinder head assembly
      Cylinder block
      Exhaust manifold
      Crankshaft
      Camshaft
      Flywheel
      Crankshaft front oil seal
      Crankshaft rear oil seal
      Timing chain
      Timing gear train
      CMP sensor
      Intake throttle valve
      CKP sensor
      Timing gear case
      Inlet manifold
      Rocker arm shaft assembly
      Piston and connecting rod
      Valve stem oil seal and valve spring
      Supplementary Information
   1C Fuel System (4JJ1)
      Common rail assembly
      Injector
      Suction control valve
      Fuel filter
      Fuel temperature sensor
      Pressure limiter
      Fuel pressure sensor
      Fuel filter pressure sensor
      Fuel supply pump
      Supplementary Information
   1D Cooling (4JJ1)
      Thermostat
      Cooling fan belt
      Radiator
      Overheat switch
      Coolant
      Water pump assembly
      Engine coolant temperature sensor
      Supplementary Information
   1E Lubrication (4JJ1)
      Oil pump assembly
      Engine oil
      Oil cooler assembly
      Oil filter element
      Oil pressure sensor
      Oil pan and crank case
      Supplementary Information
   1F Induction (4JJ1)
      Turbocharger assembly
      Turbocharger control solenoid
      Boost sensor
      Intercooler
      Air cleaner element
      IMT sensor
      Vacuum sensor
      Boost temperature sensor
      Supplementary Information
   1G Exhaust (4JJ1)
      DPD assembly
      Exhaust differential pressure sensor
      Exhaust gas temperature sensor
      Supplementary Information
   1H Aux.Emission Control Devices (4JJ1)
      EGR valve
      EGR cooler
      Supplementary Information
   1J Electrical (4JJ1)
      Glow plug
      Generator
      ECM
      Starter motor
      Supplementary Information
   Wiring Diagram
      Using the Wiring Diagram
      Engine
      Location Diagram
      Connector List
      Terminal Name
   SERVICE MANUAL REVISION REQUEST FORM