Hitachi EX3600-5 Crawler Excavator set of Service Manuals

All-Inclusive Factory Service Technical manual for Hitachi Crawler Excavators Models EX3600-5.

This manuals will assist you in diagnosing, repairing, troubleshooting, operating, assembling, and checking for your crawler excavator.
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Covered Models:
   EX3600-5

The manual comprises 21 documents, including four Workshop Manuals, two Troubleshooting Manuals, two Operational Principle Manuals, the Operators Manual, two Wiring Diagrams, Assembly Manual, and 9 Check Sheets

1. Workshop Manual: Travel Transmission (WSDTDE188)
Format: PDF, 154 pages
Language: English

2. Workshop Manual: Travel Transmission (WSDTDE1882)
Format: PDF, 150 pages
Language: English

3. Workshop Manual (W146E00)
Format: PDF, 426 pages
Language: English
Table of Contents:
   GENERAL INFORMATION
      Precautions for Disassembling and Assembling
      Tightening
   UPPERSTRUCTURE
      Cab
      Counterweight
      Pump Device
      Control Valve
      Swing Device
      Pilot Valve
      Pilot Shut-Off Valve
      Solenoid Valve
      Fan Drive Motor
      Air Conditioner
   UNDERCARRIAGE
      Swing Bearing
      Travel Device
      Travel Brake Valve
      Drive Tumbler
      Center Joint
      Adjuster Cylinder
      Front Idler
      Upper and Lower Roller
      Track Shoes
      Accumulator
      Welding Repair Procedure
   FRONT ATTACHMENT
      Front Attachment
      Cylinder
      Bushing and Point

4. Workshop Manual: Swing Transmission (WSDSDE188)
Format: PDF, 156 pages
Language: English

5. Troubleshooting Manual: CUMMINS ENGINE (TT18-DE-00)
Format: PDF, 378 pages
Language: English
Table of Contents:
   OPERATIONAL PERFORMANCE TEST
      Introduction
      Engine Test
      Excavator Test
      Component Test
      Standard
   TROUBLESHOOTING
      General
      Cross Reference Table
      Component Layout
      Troubleshooting A
      Troubleshooting B
      Troubleshooting C
      Electrical System Inspection

6. Troubleshooting Manual (TT146E01)
Format: PDF, 366 pages
Language: English
Table of Contents:
   OPERATIONAL PERFORMANCE TEST
      Introduction
      Engine Test
      Excavator Test
      Component Test
      Standard
   TROUBLESHOOTING
      Diagnosing Procedure
      Component Layout
      Troubleshooting A
      Troubleshooting B
      Troubleshooting C
      Electrical System Inspection

7. Operational Principle Manual: CUMMINS ENGINE (TO18-DE-00)
Format: PDF, 202 pages
Language: English
Table of Contents:
   GENERAL
      Specifications
      Component Layout
   SYSTEM
      Control System
      Hydraulic System
      Electrical System
   COMPONENT OPERATION
      Pump Device
      Swing Device
      Control Valve
      Pilot Valve
      Quick Valve
      Travel Device
      Others (Upperstructure)
      Others (Undercarriage)

8. Operational Principle Manual (TO146E01)
Format: PDF, 204 pages
Language: English
Table of Contents:
   GENERAL
      Specifications
      Component Layout
   SYSTEM
      Control System
      Hydraulic System
      Electrical System
   COMPONENT OPERATION
      Pump Device
      Swing Device
      Control Valve
      Pilot Valve
      Quick Valve
      Travel Device
      Others (Upperstructure)
      Others (Undercarriage)

9. Operators Manual (EM18812)
Format: PDF, 283 pages
Language: English

10. Wiring Diagram (TT18DE00_circuit)
Format: PDF, 5 pages
Language: English

11. Wiring Diagram (TT146E00_circuit)
Format: PDF, 6 pages
Language: English

12. Assembly Manual (KO24800_POD)
Format: PDF, 297 pages
Language: English
Table of Contents:
   COVER
      1. Precautions
      2. Workers plan
      2'. Workers plan
      3. Parts check
      4. Preparations (loader front)
      4'. Preparations (backhoe front)
      5. Machines, apparatus, tools, and materials necessary for assembly
      ASSEMBLY OF UNDERCARRIAGE
      ASSEMBLY OF SUPERSTRUCTURE
      MOUNTING PROCEDURE FOR LOADER FRONT-END ATTACHMENT
      MOUNTING PROCEDURE FOR BACKHOE FRONT-END ATTACHMENT
      CHECKS and PERFORMANCE STANDARDS
   BACK COVER

13. Check Sheets: Visual Inspection (Backhoe Front) (KO354B00)
Format: PDF, 38 pages
Language: English

14. Check Sheets: UT Inspection (Loader Front) (KO253L00)
Format: PDF, 62 pages
Language: English

15. Check Sheets: Visual Inspection (Loader Front) (KO354L00)
Format: PDF, 38 pages
Language: English

16. Check Sheets: Completted Assembly (KO24900_POD)
Format: PDF, 44 pages
Language: English
Table of Contents:
   COVER
   TABLE OF CONTENTS
   COMPLETED ASSEMBLY CHECKREPORT FOR THE EX3600-5
   UNDERCARRIAGE/SUPERSTRUCTURE
      ASSEMBLY CHECK SHEET FOR UNDERCARRIAGE (1/1)
      ASSEMBLY CHECK SHEETS FOR SUPERSTRUCTURE (1/12)
   FRONT-END ATTACHMENT ASSEMBLY CHECK SHEETS FOR EX3600-5
      FRONT-END ATTACHMENT CHECK SHEETS (1/4)
   ELECTRICAL SYSTEM FUNCTIONCHECK SHEETS FOR EX3600-5
      KEY SWITCH ON(Check with the engine set to run)CHECK
      EMERGENCY SWITCHES CHECK
   IMPLEMENT SPEEDCHECK SHEETSFOR
      TEST CONDITIONS
      TRACK LINE SPEED/3 TURNS
      SWING SPEED/3 TURNS
      AMOUNT OF COAST WHEN SWINGING
      CYLINDER SPEEDS (Loader front)
      CYLINDER SPEEDS (Backhoe front)
      DEGREE OF CYLINDER CREEP (Loader front)
      DEGREE OF CYLINDER CREEP (Backhoe front)

17. Check Sheets: Daily and Weekly Maintenance (KO25000)
Format: PDF, 5 pages
Language: English

18. Check Sheets: Monthly Maintenance (KO25100)
Format: PDF, 55 pages
Language: English

19. Check Sheets: Parts Visual Check (KO25200)
Format: PDF, 52 pages
Language: English

20. Check Sheets: Monthly Maintenenace (KO25500)
Format: PDF, 42 pages
Language: English

21. Check Sheets: US Inspection (Backhoe Front) (KO253B00)
Format: PDF, 62 pages
Language: English