Hitachi EH1100-3 Rigid Dump Truck set of Service Manuals

All-Inclusive Factory Service Technical manual for Hitachi Rigid Dump Trucks Models EH1100-3.

This manuals will assist you in diagnosing, repairing, operating, and troubleshooting for your rigid dump truck.
You can use a Windows, Mac, or Android device to view this manuals. You only need to have a PDF reader installed.

Covered Models:
   EH1100-3

The manual comprises 6 documents, including the Workshop Manual, Operational Principle Manual, two Operators Manuals, Wiring Diagram, and Field Assembly Manual

1. Workshop Manual (W8R4E03)
Format: PDF, 588 pages
Language: English
Table of Contents:
   GENERAL
      Precautions for Disassembling and Assembling
      Tightening Torque
   SERVICE AND MAINTENANCE
      Service Position
      Maintenance
      Lifting and Jacking
      Special Tools
   ENGINE
      Engine Removal
      Drive Coupling
      Exhaust System
      Air Cleaner
      Radiator
   ELECTRICAL AND INSTRUMENTS
      Starter Mounting
      Transmission Shift Control
      Accelerator Controls
   POWER TRANSMISSION
      Transmission Oil Lines
      Transmission Mounting
      Power Take Off
      Front Driveline
      Rear Driveline
      Rear Axle
      Differential
      Planetary
   BRAKE SYSTEM
      Front Brake
      Rear Brake
      Brake Control Valve
      Retarder Control Valve
      Retarder Control Valve (ATC)
      Brake Accumulator
      Brake Cooling Lines
      Parking Brake
   STEERING
      Front Axle
      Steering Column
      Steering Control Valve
      Steering Cylinder
      Steering Pump
      Steering Accumulator
      Relief Check Bleed Valve
   FRAME SUSPENSION AND WHEEL
      Frame General
      Front Suspension
      Rear Suspension
      Front Wheel
      Rear Wheel
      Tires / Rims / Inflation
   CAB
      Cab Mounting
      Air Conditioning
   HOIST ATTACHMENT
      Hoist System
      Hoist Cylinder
      Hoist Valve
      Motion Control Valve
      Hoist Pump
      Body Mounting
   Service Manual Revision Request Form

2. Operational Principle Manual (T8R4E02LCD)
Format: PDF, 221 pages
Language: English
Table of Contents:
   GENERAL
      Specifications
      Component Layout
   SYSTEM
      Control System
      Hydraulic System
      Electrical System
      Air Conditioning System
   COMPONENT OPERATION
      Transmission
      Hoist and Brake Cooling
      Steer
      Brake

3. Operators Manual (ENM8R61B)
Format: PDF, 416 pages
Language: English
Table of Contents:
   Component Names
   Operators Station
   Break In
   Operating the Rigid Dump Truck
      PRE-OPERATION INSPECTION
      EH1100-3PRE-OPERATION CHECK SHEET EH1100-3
      EH1700-3 with Detroit Diesel
      EH1700-3 with Cummins
      PRE-OPERATION INSPECTION CHECK SHEET EH1700-3
      Using Booster Batteries
      CHECK INSTRUMENTS AFTER STARTING
      Loading
   Operating Methods
      Malfunction
      Lock-In-Range
      Towing with Engine Inoperable
   Transporting the Rigid Dump Truck
      Loading Body
   Maintenance
   Storage
      Long Term Storage (6 months or more)
   Troubleshooting
   Specifications
   Options
      COLD WEATHER PACKAGE MILD COLD
      COLD WEATHER PACKAGE EXTREME COLD
      DECK MOUNTED MUFFLER ON EXHAUST SYSTEM
      ADDITIONAL REVERSE LAMP
      FOG LAMPS
      ENGINE SIDE PANELS
      Engine ACCESS ladders
      HAULTRONICS III
      Active traction control with edsc
   Information Feedback Form
   Alphabetical Index

4. Operators Manual (EM8R412)
Format: PDF, 341 pages
Language: English
Table of Contents:
   Safety
   Operator's Station
   Operating Methods
   Maintenance
   Options
      COLD WEATHER PACKAGE-MILD COLD for EH750-3 and EH1100-3
      MUFFLER ON EXHAUST SYSTEM for EH750-3
      ADDITIONAL REVERSE LAMP for EH750-3 and EH1100-3
      FOG LIGHTS for EH750-3 and EH1100-3
      AIR-RIDE SEAT for EH750-3 and EH1100-3
      SEMI-ACTIVE SEAT for EH750-3 and EH1100-3

5. Wiring Diagram (TC8R4063009)
Format: PDF, 5 pages
Language: English
Table of Contents:
   Hydraulic - EH1100-3 All
   Electrical - EH1100-3 LCD Display
   Electrical - EH1100-3 LCD Display Index
   Electrical - EH1100-3 Gauge/Lamp Cluster
   Electrical - EH1100-3 Gauge/Lamp Cluster Index

6. Field Assembly Manual (A8R40408)
Format: PDF, 60 pages
Language: English
Table of Contents:
   Table of Contents
   Safety Information
      Safety Alert Symbol
      Understand Signal Words
      Follow Safety Instructions
      Park Machine Safely
      A Few Simple Rules When Servicing
      Safety Signs
   Introduction
      Opening Comments
      Recommended Tools
      Shipment Unloading and Inspection
   Field Assembly
      Handrail and Mirror Mounting
      Exhaust Preparation
      Tire Inflation
      Tire Installation
      Final Wheel Torque
      Strut Charging
      Rock Ejector Installation
      Engine Start-Up
   Pre-Delivery Inspection
      Inspection of Bolts and Mounts
      Engine
      Cooling System
      Fuel System
      Transmission and Drivelines
      Axles
      Brake System
      Steering System
      Hoist System
      Hydraulic Cylinders
      24 Volt Electrical
      General
      Automatic Lubrication System(Option)
      Hoist System Calibration and Set-up
      Haultronics III Calibration and Set-Up(Option)
      Oil Sampling
   Hauler Assembly Record