















All-Inclusive Factory Service Technical manual for Hitachi Articulated Dump Trucks Models AH500-D.
This manuals will assist you in diagnosing, troubleshooting, analyses, testing, and repair for your articulated dump truck.
You can use a Windows, Mac, or Android device to view this manuals. You only need to have a PDF reader installed.
Covered Models:
AH500-D
The manual comprises 2 documents, including the Operation and Test Manual, and Service Manual
1. Operation and Test Manual (KM8TJ-E)
Format: PDF, 756 pages
Language: English
Table of Contents:
CHAPTER 1. OPERATIONAL CHECK-OUT PROCEDURE
OPERATIONAL CHECK-OUT
OPERATIONAL CHECKS - KEY SWITCH ON, ENGINE OFF
OPERATIONAL CHECKS - ENGINE ON
CHAPTER 2. ENGINE
THEORY OF OPERATION
DIAGNOSE ENGINE MALFUNCTIONS
ADJUSTMENTS
TESTS
CHAPTER 3. ELECTRICAL SYSTEM
SYSTEM INFORMATION
DESCRIPTION OF CIRCUITS
REFERENCES
TESTS
CHAPTER 4. TRANSMISSION HD4560
THEORY OF OPERATION
DIAGNOSTIC INFORMATION
CHAPTER 5. PNEUMATIC SYSTEM
THEORY OF OPERATION
CHAPTER 5. PNEUMATIC SYSTEM
DIAGNOSTIC INFORMATION
TESTS
CHAPTER 6. HYDRAULIC SYSTEM
THEORY OF OPERATION
DIAGNOSTIC INFORMATION
TESTS
CHAPTER 7. HEATING AND AIR CONDITIONING
THEORY OF OPERATION
DIAGNOSTIC INFORMATION
TESTS
CHAPTER 8. MENU DISPLAY UNIT AND ALPHA NUMERICAL DISPLAY
START-UP DISPLAY
DEFAULT SCREEN
TO SELECT BETWEEN MENUS
CHAPTER 9. MAINTENANCE SCHEDULES
CHAPTER 10. DAILY OR 10 HOURLY SERVICE CHECKS
CHAPTER 11. 500 HOURS SERVICE AND CHECKS
DRIVE TRAIN
CLEAN, CHECK AND REPALCE BREATHERS
CAB AND ELECTRICAL
LUBRICATION
CHAPTER 12. 1 000 HOURS SERVICE AND CHECKS
ENGINE
HYDRAULICS AND LUBRICATION
AXLES AND CHASSIS & SUSPENSION
CHAPTER 13. 2 000 HOURS SERVICE AND CHECKS
DRIVE TRAIN
HYDRAULICS AND LUBRICATION
CAB, PNEUMATICS AND ELECTRICAL
CHAPTER 14. 4 000 HOURS SERVICE AND CHECKS
HYDRAULICS AND PNEUMATICS
CHAPTER 15. AS REQUIRED SERVICE
CHAPTER 16. MISCELLANEOUS SERVICE AND CHECKS
ENGINE
ELECTRICAL
OPERATIONAL CHECKOUT
CHAPTER 17. TROUBLE SHOOTING
SYMPTOMS AND REMEDIES
FAULT CODES
2. Service Manual (KM8TJG-E-01)
Format: PDF, 533 pages
Language: English
Table of Contents:
CHAPTER 1. OPERATIONAL CHECK-OUT PROCEDURE
OPERATIONAL CHECK-OUT
OPERATIONAL CHECKS - KEY SWITCH ON, ENGINE OFF
CHAPTER 2. ENGINE
THEORY OF OPERATION.
DIAGNOSE ENGINE MALFUNCTIONS
ADJUSTMENTS
TESTS
CHAPTER 3. ELECTRICAL SYSTEM
SYSTEM INFORMATION
DESCRIPTION OF CIRCUITS
REFERENCES
TESTS
CHAPTER 4. TRANSMISSION
THEORY OF OPERATION
DIAGNOSTIC INFORMATION
TABLE OF ERROR CODES
ADJUSTMENTS AND TESTS
CHAPTER 5. PNEUMATIC SYSTEM
THEORY OF OPERATION
DIAGNOSTIC INFORMATION
ADJUSTMENTS AND TESTS
CHAPTER 6. HYDRAULIC SYSTEM
THEORY OF OPERATION
DIAGNOSTIC INFORMATION
TESTS
CHAPTER 7. HEATING AND AIR CONDITIONING
THEORY OF OPERATION
DIAGNOSTIC INFORMATION
TESTS
CHAPTER 8. MAINTENANCE SCHEDULES
NOTES:
CHAPTER 9. DAILY OR 10 HOURLY SERVICE CHECKS
CHAPTER 10. 500 HOURS SERVICE AND CHECKS
DRIVE TRAIN
CLEAN, CHECK AND REPLACE BREATHERS
CAB AND ELECTRICAL
LUBRICATION
CHAPTER 11. 500 HOURS SERVICE AND CHECKS
DRIVE TRAIN
CLEAN, CHECK AND REPLACE BREATHERS
CAB AND ELECTRICAL
LUBRICATION
CHAPTER 12. 1 000 HOURS SERVICE AND CHECKS
DRIVE TRAIN
HYDRAULICS AND LUBRICATION
AXLES AND CHASSIS & SUSPENSION
CHAPTER 13. 2 000 HOURS SERVICE AND CHECKS
DRIVE TRAIN
HYDRAULICS AND LUBRICATION
CAB, PNEUMATICS AND ELECTRICAL
CHAPTER 14. 3 000 HOURS SERVICE AND CHECKS
DRIVE TRAIN
HYDRAULICS AND PNEUMATICS
CHAPTER 15. 4 000 HOURS SERVICE AND CHECKS
DRIVE TRAIN
HYDRAULICS AND PNEUMATICS
CHAPTER 16. AS REQUIRED SERVICE
ENGINE
CAB AND LUBRICATION
CHAPTER 17. MISCELLANEOUS SERVICE AND CHECKS
DRIVE TRAIN
ELECTRICAL
OPERATIONAL CHECKOUT
CHAPTER 18. TROUBLE SHOOTING
SYMPTOMS AND REMEDIES
CHAPTER 19. APPENDIX
OBW Functional Description - ADT Mk IV 001-4002-00
HYDRAULIC FAN COOLER FUNCTIONAL DESCRIPTION . ADT MK IV 001-
This manuals will assist you in diagnosing, troubleshooting, analyses, testing, and repair for your articulated dump truck.
You can use a Windows, Mac, or Android device to view this manuals. You only need to have a PDF reader installed.
Covered Models:
AH500-D
The manual comprises 2 documents, including the Operation and Test Manual, and Service Manual
1. Operation and Test Manual (KM8TJ-E)
Format: PDF, 756 pages
Language: English
Table of Contents:
CHAPTER 1. OPERATIONAL CHECK-OUT PROCEDURE
OPERATIONAL CHECK-OUT
OPERATIONAL CHECKS - KEY SWITCH ON, ENGINE OFF
OPERATIONAL CHECKS - ENGINE ON
CHAPTER 2. ENGINE
THEORY OF OPERATION
DIAGNOSE ENGINE MALFUNCTIONS
ADJUSTMENTS
TESTS
CHAPTER 3. ELECTRICAL SYSTEM
SYSTEM INFORMATION
DESCRIPTION OF CIRCUITS
REFERENCES
TESTS
CHAPTER 4. TRANSMISSION HD4560
THEORY OF OPERATION
DIAGNOSTIC INFORMATION
CHAPTER 5. PNEUMATIC SYSTEM
THEORY OF OPERATION
CHAPTER 5. PNEUMATIC SYSTEM
DIAGNOSTIC INFORMATION
TESTS
CHAPTER 6. HYDRAULIC SYSTEM
THEORY OF OPERATION
DIAGNOSTIC INFORMATION
TESTS
CHAPTER 7. HEATING AND AIR CONDITIONING
THEORY OF OPERATION
DIAGNOSTIC INFORMATION
TESTS
CHAPTER 8. MENU DISPLAY UNIT AND ALPHA NUMERICAL DISPLAY
START-UP DISPLAY
DEFAULT SCREEN
TO SELECT BETWEEN MENUS
CHAPTER 9. MAINTENANCE SCHEDULES
CHAPTER 10. DAILY OR 10 HOURLY SERVICE CHECKS
CHAPTER 11. 500 HOURS SERVICE AND CHECKS
DRIVE TRAIN
CLEAN, CHECK AND REPALCE BREATHERS
CAB AND ELECTRICAL
LUBRICATION
CHAPTER 12. 1 000 HOURS SERVICE AND CHECKS
ENGINE
HYDRAULICS AND LUBRICATION
AXLES AND CHASSIS & SUSPENSION
CHAPTER 13. 2 000 HOURS SERVICE AND CHECKS
DRIVE TRAIN
HYDRAULICS AND LUBRICATION
CAB, PNEUMATICS AND ELECTRICAL
CHAPTER 14. 4 000 HOURS SERVICE AND CHECKS
HYDRAULICS AND PNEUMATICS
CHAPTER 15. AS REQUIRED SERVICE
CHAPTER 16. MISCELLANEOUS SERVICE AND CHECKS
ENGINE
ELECTRICAL
OPERATIONAL CHECKOUT
CHAPTER 17. TROUBLE SHOOTING
SYMPTOMS AND REMEDIES
FAULT CODES
2. Service Manual (KM8TJG-E-01)
Format: PDF, 533 pages
Language: English
Table of Contents:
CHAPTER 1. OPERATIONAL CHECK-OUT PROCEDURE
OPERATIONAL CHECK-OUT
OPERATIONAL CHECKS - KEY SWITCH ON, ENGINE OFF
CHAPTER 2. ENGINE
THEORY OF OPERATION.
DIAGNOSE ENGINE MALFUNCTIONS
ADJUSTMENTS
TESTS
CHAPTER 3. ELECTRICAL SYSTEM
SYSTEM INFORMATION
DESCRIPTION OF CIRCUITS
REFERENCES
TESTS
CHAPTER 4. TRANSMISSION
THEORY OF OPERATION
DIAGNOSTIC INFORMATION
TABLE OF ERROR CODES
ADJUSTMENTS AND TESTS
CHAPTER 5. PNEUMATIC SYSTEM
THEORY OF OPERATION
DIAGNOSTIC INFORMATION
ADJUSTMENTS AND TESTS
CHAPTER 6. HYDRAULIC SYSTEM
THEORY OF OPERATION
DIAGNOSTIC INFORMATION
TESTS
CHAPTER 7. HEATING AND AIR CONDITIONING
THEORY OF OPERATION
DIAGNOSTIC INFORMATION
TESTS
CHAPTER 8. MAINTENANCE SCHEDULES
NOTES:
CHAPTER 9. DAILY OR 10 HOURLY SERVICE CHECKS
CHAPTER 10. 500 HOURS SERVICE AND CHECKS
DRIVE TRAIN
CLEAN, CHECK AND REPLACE BREATHERS
CAB AND ELECTRICAL
LUBRICATION
CHAPTER 11. 500 HOURS SERVICE AND CHECKS
DRIVE TRAIN
CLEAN, CHECK AND REPLACE BREATHERS
CAB AND ELECTRICAL
LUBRICATION
CHAPTER 12. 1 000 HOURS SERVICE AND CHECKS
DRIVE TRAIN
HYDRAULICS AND LUBRICATION
AXLES AND CHASSIS & SUSPENSION
CHAPTER 13. 2 000 HOURS SERVICE AND CHECKS
DRIVE TRAIN
HYDRAULICS AND LUBRICATION
CAB, PNEUMATICS AND ELECTRICAL
CHAPTER 14. 3 000 HOURS SERVICE AND CHECKS
DRIVE TRAIN
HYDRAULICS AND PNEUMATICS
CHAPTER 15. 4 000 HOURS SERVICE AND CHECKS
DRIVE TRAIN
HYDRAULICS AND PNEUMATICS
CHAPTER 16. AS REQUIRED SERVICE
ENGINE
CAB AND LUBRICATION
CHAPTER 17. MISCELLANEOUS SERVICE AND CHECKS
DRIVE TRAIN
ELECTRICAL
OPERATIONAL CHECKOUT
CHAPTER 18. TROUBLE SHOOTING
SYMPTOMS AND REMEDIES
CHAPTER 19. APPENDIX
OBW Functional Description - ADT Mk IV 001-4002-00
HYDRAULIC FAN COOLER FUNCTIONAL DESCRIPTION . ADT MK IV 001-
Included
Operation and Test Manual
1Service Manual
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