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Troubleshooting Manual
1Operational Principle Manual
1Operators Manual
1Wiring Diagram
1Hydraulic Circuit Diagram
1Illustrated factory set of Service Manuals for Hitachi Zaxis 4WD Loaders Models ZW310.
This manuals will assist you in troubleshooting, and operating for your 4wd loader or 4wd loader.
You can use a Windows, Mac, or Android device to view this manuals. You only need to have a PDF reader installed.
Covered Models:
Zaxis ZW310
The manual comprises 5 documents, including the Troubleshooting Manual, Operational Principle Manual, Operators Manual, Wiring Diagram, and Hydraulic Circuit Diagram
1. Troubleshooting Manual (ZW310_TECHNICAL_MANUEL_Troubleshooting)
Format: PDF, 569 pages
Language: English
Table of Contents:
INTRODUCTION
SAFETY
RECOGNIZE SAFETY INFORMATION
UNDERSTAND SIGNAL WORDS
FOLLOW SAFETY INSTRUCTIONS
PREPARE FOR EMERGENCIES
WEAR PROTECTIVE CLOTHING
PROTECT AGAINST NOISE
NSPECT MACHINE
GENERAL PRECAUTIONS FOR CAB
USE HANDHOLDS AND STEPS
ADJUST THE OPERATOR'S SEAT
ENSURE SAFETY BEFORE RISING FROMOR LEAVING OPERATOR’S SEAT
FASTEN YOUR SEAT BELT
MOVE AND OPERATE MACHINE SAFELY
HANDLE STARTING AIDS SAFELY
OPERATE ONLY FROM OPERATOR'SSEAT
JUMP STARTING
INVESTIGATE JOB SITE BEFOREHAND
EQUIPMENT OF HEAD GUARD, ROPS,FOPS
PROVIDE SIGNALS FOR JOBS INVOLVING MULTIPLE NUMBERS OF MACHINES
KEEP RIDERS OFF MACHINE
DRIVE SAFELY
DRIVE MACHINE SAFELY (WORK SITE)
DRIVE SAFELY WITH BUCKET LOADED
DRIVE ON SNOW SAFELY
TRAVEL ON PUBLIC ROADS SAFELY
AVOID INJURY FROM ROLLAWAY ACCIDENTS
AVOID ACCIDENTS FROM BACKING UPAND TURNING
AVOID POSITIONING BUCKET OVERANYONE
AVOID TIPPING
NEVER UNDERCUT A HIGH BANK
DIG WITH CAUTION
PERFORM TRUCK LOADING SAFELY
AVOID POWER LINES
PRECAUTIONS FOR OPERATION
PRECAUTIONS FOR LIGHTENING
OBJECT HANDLING
PROTECT AGAINST FLYING DEBRIS
PARK MACHINE SAFELY
STORE ATTACHMENTS SAFELY
TRANSPORT SAFELY
HANDLE FLUIDS SAFELY-AVOID FIRES
PRACTICE SAFE MAINTENANCE
WARN OTHERS OF SERVICE WORK
SUPPORT MACHINE PROPERLY
STAY CLEAR OF MOVING PARTS
SUPPORT MAINTENANCE PROPERLY
PREVENT PARTS FROM FLYING
PREVENT BURNS
REPLACE RUBBER HOSES PERIODICALLY
PREVENT FIRES
EVACUATING IN CASE OF FIRE
BEWARE OF EXHAUST FUMES
PRECAUTIONS FOR WELDING ANDGRINDING
AVOID HEATING NEAR PRESSURIZEDFLUID LINES
AVOID APPLYING HEAT TO LINES CONTAINING FLAMMABLE FLUIDS
REMOVE PAINT BEFORE WELDING ORHEATING
BEWARE OF ASBESTOS DUST
PREVENT BATTERY EXPLOSIONS
SERVICE AIR CONDITIONING SYSTEMSAFELY
HANDLE CHEMICAL PRODUCTS SAFELY
DISPOSE OF WASTE PROPERLY
BEFORE RETURNING THE MACHINE TOTHE CUSTOMER
SECTION AND GROUP CONTENTS
SECTION 4 OPERATIONALPERFORMANCE TEST
Group 1 Introduction
Group 2 Standard
Group 3 Engine Test
Group 4 Wheel Loader Test
Group 5 Component Test
Group 6 Adjustment
SECTION 5 TROUBLESHOOTING
Group 1 Diagnosing Procedure
Group 2 Dr.ZX
Group 3 e-Wheel
Group 4 Component Layout
Group 5 Troubleshooting A
Group 6 Troubleshooting B
Group 7 Troubleshooting C
Group 8 Electrical System Inspection
SERVICE MANUAL REVISION REQUEST FORM
THE ATTACHED DIAGRAM LIST
2. Operational Principle Manual (ZW310_TECHNICAL_MANUEL_Operational_Principle!)
Format: PDF, 406 pages
Language: English
Table of Contents:
ZW310 TECHNICAL MANUAL Operational Principle.pdf
Operational Principle
INTRODUCTION
SECTION AND GROUPCONTENTS
GENERAL
SYSTEM
COMPONENT OPERATION
3. Operators Manual (ZW_220-250-310_OPR._EGITIMI)
Format: PDF, 330 pages
Language: English
4. Wiring Diagram (zw310_TUM_DIAGRAM)
Format: PDF, 17 pages
Language: English
Table of Contents:
ELECTRIC CIRCUIT DIAGRAM 1
ELECTRIC CIRCUIT DIAGRAM 2
LIFT ARM PROXIMITY SWITCH HARNESS (EU STANDARD, GENERAL STANDARD)
LIFT ARM ANGLE SENSOR HARNESS (EU STANDARD, GENERAL STANDARD) (OPTIONAL) LIFT ARM ANGLE SENSOR HARNESS (OPTIONAL)
FRONT LIGHT HARNESS (EU STANDARD, GENERAL STANDARD)
FRONT HARNESS (EU STANDARD, GENERAL STANDARD)
CENTER HARNESS (EU STANDARD, GENERAL STANDARD)
FRONT CONSOLE HARNESS 1 (EU STANDARD, GENERAL STANDARD)
FRONT CONSOLE HARNESS 2 (EU STANDARD, GENERAL STANDARD)
SIDE CONSOLE HARNESS 1 (EU STANDARD, GENERAL STANDARD)
SIDE CONSOLE HARNESS 2 (EU STANDARD, GENERAL STANDARD) (FOR STANDARD TWO LEVER PILOT VALVE)
SIDE CONSOLE HARNESS 3 (EU STANDARD, GENERAL STANDARD) (FOR OPTIONAL JOY STICK LEVER PILOT VALVE)
REAR CONSOLE HARNESS
TRANSMISSION HARNESS (GENERAL STANDARD)
REAR FRAME HARNESS
HYDRAULIC CIRCUIT DIAGRAM (EU STANDARD)
HYDRAULIC CIRCUIT DIAGRAM (GENERAL STANDARD)
5. Hydraulic Circuit Diagram (Hitachi_ZW310_Hydraulic_Diagram)
Format: PDF, 1 page
Language: English
This manuals will assist you in troubleshooting, and operating for your 4wd loader or 4wd loader.
You can use a Windows, Mac, or Android device to view this manuals. You only need to have a PDF reader installed.
Covered Models:
Zaxis ZW310
The manual comprises 5 documents, including the Troubleshooting Manual, Operational Principle Manual, Operators Manual, Wiring Diagram, and Hydraulic Circuit Diagram
1. Troubleshooting Manual (ZW310_TECHNICAL_MANUEL_Troubleshooting)
Format: PDF, 569 pages
Language: English
Table of Contents:
INTRODUCTION
SAFETY
RECOGNIZE SAFETY INFORMATION
UNDERSTAND SIGNAL WORDS
FOLLOW SAFETY INSTRUCTIONS
PREPARE FOR EMERGENCIES
WEAR PROTECTIVE CLOTHING
PROTECT AGAINST NOISE
NSPECT MACHINE
GENERAL PRECAUTIONS FOR CAB
USE HANDHOLDS AND STEPS
ADJUST THE OPERATOR'S SEAT
ENSURE SAFETY BEFORE RISING FROMOR LEAVING OPERATOR’S SEAT
FASTEN YOUR SEAT BELT
MOVE AND OPERATE MACHINE SAFELY
HANDLE STARTING AIDS SAFELY
OPERATE ONLY FROM OPERATOR'SSEAT
JUMP STARTING
INVESTIGATE JOB SITE BEFOREHAND
EQUIPMENT OF HEAD GUARD, ROPS,FOPS
PROVIDE SIGNALS FOR JOBS INVOLVING MULTIPLE NUMBERS OF MACHINES
KEEP RIDERS OFF MACHINE
DRIVE SAFELY
DRIVE MACHINE SAFELY (WORK SITE)
DRIVE SAFELY WITH BUCKET LOADED
DRIVE ON SNOW SAFELY
TRAVEL ON PUBLIC ROADS SAFELY
AVOID INJURY FROM ROLLAWAY ACCIDENTS
AVOID ACCIDENTS FROM BACKING UPAND TURNING
AVOID POSITIONING BUCKET OVERANYONE
AVOID TIPPING
NEVER UNDERCUT A HIGH BANK
DIG WITH CAUTION
PERFORM TRUCK LOADING SAFELY
AVOID POWER LINES
PRECAUTIONS FOR OPERATION
PRECAUTIONS FOR LIGHTENING
OBJECT HANDLING
PROTECT AGAINST FLYING DEBRIS
PARK MACHINE SAFELY
STORE ATTACHMENTS SAFELY
TRANSPORT SAFELY
HANDLE FLUIDS SAFELY-AVOID FIRES
PRACTICE SAFE MAINTENANCE
WARN OTHERS OF SERVICE WORK
SUPPORT MACHINE PROPERLY
STAY CLEAR OF MOVING PARTS
SUPPORT MAINTENANCE PROPERLY
PREVENT PARTS FROM FLYING
PREVENT BURNS
REPLACE RUBBER HOSES PERIODICALLY
PREVENT FIRES
EVACUATING IN CASE OF FIRE
BEWARE OF EXHAUST FUMES
PRECAUTIONS FOR WELDING ANDGRINDING
AVOID HEATING NEAR PRESSURIZEDFLUID LINES
AVOID APPLYING HEAT TO LINES CONTAINING FLAMMABLE FLUIDS
REMOVE PAINT BEFORE WELDING ORHEATING
BEWARE OF ASBESTOS DUST
PREVENT BATTERY EXPLOSIONS
SERVICE AIR CONDITIONING SYSTEMSAFELY
HANDLE CHEMICAL PRODUCTS SAFELY
DISPOSE OF WASTE PROPERLY
BEFORE RETURNING THE MACHINE TOTHE CUSTOMER
SECTION AND GROUP CONTENTS
SECTION 4 OPERATIONALPERFORMANCE TEST
Group 1 Introduction
Group 2 Standard
Group 3 Engine Test
Group 4 Wheel Loader Test
Group 5 Component Test
Group 6 Adjustment
SECTION 5 TROUBLESHOOTING
Group 1 Diagnosing Procedure
Group 2 Dr.ZX
Group 3 e-Wheel
Group 4 Component Layout
Group 5 Troubleshooting A
Group 6 Troubleshooting B
Group 7 Troubleshooting C
Group 8 Electrical System Inspection
SERVICE MANUAL REVISION REQUEST FORM
THE ATTACHED DIAGRAM LIST
2. Operational Principle Manual (ZW310_TECHNICAL_MANUEL_Operational_Principle!)
Format: PDF, 406 pages
Language: English
Table of Contents:
ZW310 TECHNICAL MANUAL Operational Principle.pdf
Operational Principle
INTRODUCTION
SECTION AND GROUPCONTENTS
GENERAL
SYSTEM
COMPONENT OPERATION
3. Operators Manual (ZW_220-250-310_OPR._EGITIMI)
Format: PDF, 330 pages
Language: English
4. Wiring Diagram (zw310_TUM_DIAGRAM)
Format: PDF, 17 pages
Language: English
Table of Contents:
ELECTRIC CIRCUIT DIAGRAM 1
ELECTRIC CIRCUIT DIAGRAM 2
LIFT ARM PROXIMITY SWITCH HARNESS (EU STANDARD, GENERAL STANDARD)
LIFT ARM ANGLE SENSOR HARNESS (EU STANDARD, GENERAL STANDARD) (OPTIONAL) LIFT ARM ANGLE SENSOR HARNESS (OPTIONAL)
FRONT LIGHT HARNESS (EU STANDARD, GENERAL STANDARD)
FRONT HARNESS (EU STANDARD, GENERAL STANDARD)
CENTER HARNESS (EU STANDARD, GENERAL STANDARD)
FRONT CONSOLE HARNESS 1 (EU STANDARD, GENERAL STANDARD)
FRONT CONSOLE HARNESS 2 (EU STANDARD, GENERAL STANDARD)
SIDE CONSOLE HARNESS 1 (EU STANDARD, GENERAL STANDARD)
SIDE CONSOLE HARNESS 2 (EU STANDARD, GENERAL STANDARD) (FOR STANDARD TWO LEVER PILOT VALVE)
SIDE CONSOLE HARNESS 3 (EU STANDARD, GENERAL STANDARD) (FOR OPTIONAL JOY STICK LEVER PILOT VALVE)
REAR CONSOLE HARNESS
TRANSMISSION HARNESS (GENERAL STANDARD)
REAR FRAME HARNESS
HYDRAULIC CIRCUIT DIAGRAM (EU STANDARD)
HYDRAULIC CIRCUIT DIAGRAM (GENERAL STANDARD)
5. Hydraulic Circuit Diagram (Hitachi_ZW310_Hydraulic_Diagram)
Format: PDF, 1 page
Language: English
Included
Troubleshooting Manual
1Operational Principle Manual
1Operators Manual
1Wiring Diagram
1Hydraulic Circuit Diagram
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