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Operation and Test Manual
1Repair Manual
1Engine Technical Manual
2Operators Manual
1All-Inclusive Factory Service Technical manual for Hitachi Road Builders Models .
This manuals will assist you in diagnosing, troubleshooting, assembling, disassembling, repairing, repairing engine, and operating for your road builder.
You can use a Windows, Mac, or Android device to view this manuals. You only need to have a PDF reader installed.
Covered Models:
Zaxis 210F-3
The manual comprises 5 documents, including the Operation and Test Manual, Repair Manual, two Engine Technical Manuals, and Operators Manual
1. Operation and Test Manual (TM10336)
Format: PDF, 644 pages
Language: English
Publication Date: 14 Jan 2022
Table of Contents:
Introduction
Foreword
Technical Information Feedback Form
General Information
Safety
Diagnostics
Main Controller (MCX) Diagnostic Trouble Codes
Engine Control Module (ECM) Diagnostic Trouble Codes
Information Controller (ICX) Diagnostic Trouble Codes
Air Conditioner Controller (ACX) Diagnostic Trouble Codes
Operational Checkout Procedure
Operational Checkout Procedure
Engine
Theory of Operation
Diagnostic Information
Tests
Electrical System
System Information
System Diagrams
Sub-System Diagnostics
Monitor Operation
References
Power Train
Theory of Operation
Diagnostic Information
Hydraulic System
Theory of Operation
Diagnostic Information
Tests
9031A - Heating and Air Conditioning - Side Entry Cab
Theory of Operation-Side Entry Cab
Diagnostic Information-Standard Condenser
Diagnostic Information-Powered Condenser
Tests-Side Entry Cab
9031B - Heating and Air Conditioning - Rear Entry Cab
Theory of Operation-Rear Entry Cab
Diagnostic Information-Rear Entry Cab
Tests-Rear Entry Cab
Dealer Fabricated Tools
Dealer Fabricated Tools
Section 9000
Section 9001
Section 9005
Section 9010
Section 9015
Section 9020
Section 9025
Section 9900
2. Repair Manual (TM10424)
Format: PDF, 399 pages
Language: English
Publication Date: 10 May 2021
Table of Contents:
Introduction
Foreword
Technical Information Feedback Form
General Information
Safety
Torque Values
Tracks
Tracks
Axles, Differentials and Suspension Systems
Axle Shaft, Bearings, and Reduction Gears
Hydraulic System
Engine
Removal and Installation
Engine Auxiliary System
Cooling System
Intake System
External Fuel Supply System
Dampener Drive (Flex Coupling)
Elements
Frame or Supporting Structure
Frame Installation
Chassis Weights
Operator`s Station
Removal and Installation
Operator Enclosure
Seat and Seat Belt
Heating and Air Conditioning
Excavator
Buckets
Frames
Hydraulic System
Swing or Pivoting System
Mechanical Drive Elements
Hydraulic System
Dealer Fabricated Tools
Dealer Fabricated Tools
3. Engine Technical Manual (KM-4HK1_6HK1-E-03)
Format: PDF, 362 pages
Language: English
Table of Contents:
Introduction
General Contents
GENERAL INFORMATION
General Information
General Information
ENGINE
ENGINE MECHANICAL (4HK1, 6HK1)
ISUZU DIESEL ENGINE (4HK1, 6HK1)
Cylinder Head Cover
Inlet Cover
Turbocharger and Exhaust Manifold
Timing Gear Train
Rocker Arm Shaft ASM
Camshaft ASM
Valve Stem Seal, Valve Spring
Cylinder Head
Piston, Connecting Rod
Flywheel
Front Cover
Crankshaft Front Oil Seal
Crankshaft Rear Oil Seal
Crankshaft
Cylinder Block
Lubrication System
Oil Port Cover ASM
Oil Cooler
Oil Pan
Oil Pump
Oil Pressure Switch
ENGINE
Cooling System
Cooling System
Water Pump (4HK1)
Water Pump (4HK1 with High Fan Model)
Water Pump (6HK1)
Thermostat
Drive Belt
High Fan
ENGINE
Fuel System
Fuel System
Fuel Filter ASM
Fuel Filter Element
Fuel Injector
Fuel Supply Pump (4HK1)
Fuel Supply Pump (6HK1)
Strainer, Gauze filter
Suction Control Valve
Electromagnetic Pump Filter
Common Rail
ENGINE
Engine Electrical
Service Precautions
Charging System
Generator (4HK1)
Generator (6HK1)
Disassembly and Inspection of Generator
Starting System
Starter (4HK1)
Starter (6HK1)
Disassembly and Inspection of Starter
Assembly of Starter
Preheating System
ENGINE
Exhaust System
EGR System
EGR Valve and EGR Cooler
Exhaust System
Turbocharger (6HK1)
Turbocharger (4HK1)
Measurement Tool
Other Material
SERVICE MANUAL REVISION REQUEST FORM
4. Engine Technical Manual (KM-4HK1-E-02)
Format: PDF, 548 pages
Language: English
Table of Contents:
COVER
Introduction
General Contents
Control System
4HK1-24V Electronic Control Fuel Injection System (Common Rail Type)
How to Use This Manual
Precautions on Service Work
Procedure of Trouble Diagnosis
How to Inspect Injector
How to Use Breaker Box
Engine Control System
List of Function Checks
List of Diagnostic Trouble Codes
List of Trouble Symptom
Special Tool
5. Operators Manual (OMT231446)
Format: PDF, 199 pages
Language: English
Publication Date: 01 Jan 2019
Table of Contents:
Safety - Safety and Operator Conveniences
Safety - General Precautions
Safety - Operating Precautions
Safety - Safety Signs
Safety - Maintenance Precautions
Operation - Operator's Station
Operation - Operating the Machine
Maintenance - Machine
Maintenance - Periodic Maintenance
Maintenance - As Required
Maintenance - Every 10 Hours or Daily
Maintenance - Every 50 Hours
Maintenance - Every 250 Hours
Maintenance - Every 500 Hours
Maintenance - Every 1000 Hours
Maintenance - Every 1500 Hours
Maintenance - Every 2000 Hours
Maintenance - Every 5000 Hours
Maintenance - Every 6000 Hours
Miscellaneous - Machine
Miscellaneous - Operational Checkout
Miscellaneous - Troubleshooting
Miscellaneous - Storage
Miscellaneous - Machine Numbers
Miscellaneous - Specifications
Section 3-10
Section 3-11
Section 3-12
This manuals will assist you in diagnosing, troubleshooting, assembling, disassembling, repairing, repairing engine, and operating for your road builder.
You can use a Windows, Mac, or Android device to view this manuals. You only need to have a PDF reader installed.
Covered Models:
Zaxis 210F-3
The manual comprises 5 documents, including the Operation and Test Manual, Repair Manual, two Engine Technical Manuals, and Operators Manual
1. Operation and Test Manual (TM10336)
Format: PDF, 644 pages
Language: English
Publication Date: 14 Jan 2022
Table of Contents:
Introduction
Foreword
Technical Information Feedback Form
General Information
Safety
Diagnostics
Main Controller (MCX) Diagnostic Trouble Codes
Engine Control Module (ECM) Diagnostic Trouble Codes
Information Controller (ICX) Diagnostic Trouble Codes
Air Conditioner Controller (ACX) Diagnostic Trouble Codes
Operational Checkout Procedure
Operational Checkout Procedure
Engine
Theory of Operation
Diagnostic Information
Tests
Electrical System
System Information
System Diagrams
Sub-System Diagnostics
Monitor Operation
References
Power Train
Theory of Operation
Diagnostic Information
Hydraulic System
Theory of Operation
Diagnostic Information
Tests
9031A - Heating and Air Conditioning - Side Entry Cab
Theory of Operation-Side Entry Cab
Diagnostic Information-Standard Condenser
Diagnostic Information-Powered Condenser
Tests-Side Entry Cab
9031B - Heating and Air Conditioning - Rear Entry Cab
Theory of Operation-Rear Entry Cab
Diagnostic Information-Rear Entry Cab
Tests-Rear Entry Cab
Dealer Fabricated Tools
Dealer Fabricated Tools
Section 9000
Section 9001
Section 9005
Section 9010
Section 9015
Section 9020
Section 9025
Section 9900
2. Repair Manual (TM10424)
Format: PDF, 399 pages
Language: English
Publication Date: 10 May 2021
Table of Contents:
Introduction
Foreword
Technical Information Feedback Form
General Information
Safety
Torque Values
Tracks
Tracks
Axles, Differentials and Suspension Systems
Axle Shaft, Bearings, and Reduction Gears
Hydraulic System
Engine
Removal and Installation
Engine Auxiliary System
Cooling System
Intake System
External Fuel Supply System
Dampener Drive (Flex Coupling)
Elements
Frame or Supporting Structure
Frame Installation
Chassis Weights
Operator`s Station
Removal and Installation
Operator Enclosure
Seat and Seat Belt
Heating and Air Conditioning
Excavator
Buckets
Frames
Hydraulic System
Swing or Pivoting System
Mechanical Drive Elements
Hydraulic System
Dealer Fabricated Tools
Dealer Fabricated Tools
3. Engine Technical Manual (KM-4HK1_6HK1-E-03)
Format: PDF, 362 pages
Language: English
Table of Contents:
Introduction
General Contents
GENERAL INFORMATION
General Information
General Information
ENGINE
ENGINE MECHANICAL (4HK1, 6HK1)
ISUZU DIESEL ENGINE (4HK1, 6HK1)
Cylinder Head Cover
Inlet Cover
Turbocharger and Exhaust Manifold
Timing Gear Train
Rocker Arm Shaft ASM
Camshaft ASM
Valve Stem Seal, Valve Spring
Cylinder Head
Piston, Connecting Rod
Flywheel
Front Cover
Crankshaft Front Oil Seal
Crankshaft Rear Oil Seal
Crankshaft
Cylinder Block
Lubrication System
Oil Port Cover ASM
Oil Cooler
Oil Pan
Oil Pump
Oil Pressure Switch
ENGINE
Cooling System
Cooling System
Water Pump (4HK1)
Water Pump (4HK1 with High Fan Model)
Water Pump (6HK1)
Thermostat
Drive Belt
High Fan
ENGINE
Fuel System
Fuel System
Fuel Filter ASM
Fuel Filter Element
Fuel Injector
Fuel Supply Pump (4HK1)
Fuel Supply Pump (6HK1)
Strainer, Gauze filter
Suction Control Valve
Electromagnetic Pump Filter
Common Rail
ENGINE
Engine Electrical
Service Precautions
Charging System
Generator (4HK1)
Generator (6HK1)
Disassembly and Inspection of Generator
Starting System
Starter (4HK1)
Starter (6HK1)
Disassembly and Inspection of Starter
Assembly of Starter
Preheating System
ENGINE
Exhaust System
EGR System
EGR Valve and EGR Cooler
Exhaust System
Turbocharger (6HK1)
Turbocharger (4HK1)
Measurement Tool
Other Material
SERVICE MANUAL REVISION REQUEST FORM
4. Engine Technical Manual (KM-4HK1-E-02)
Format: PDF, 548 pages
Language: English
Table of Contents:
COVER
Introduction
General Contents
Control System
4HK1-24V Electronic Control Fuel Injection System (Common Rail Type)
How to Use This Manual
Precautions on Service Work
Procedure of Trouble Diagnosis
How to Inspect Injector
How to Use Breaker Box
Engine Control System
List of Function Checks
List of Diagnostic Trouble Codes
List of Trouble Symptom
Special Tool
5. Operators Manual (OMT231446)
Format: PDF, 199 pages
Language: English
Publication Date: 01 Jan 2019
Table of Contents:
Safety - Safety and Operator Conveniences
Safety - General Precautions
Safety - Operating Precautions
Safety - Safety Signs
Safety - Maintenance Precautions
Operation - Operator's Station
Operation - Operating the Machine
Maintenance - Machine
Maintenance - Periodic Maintenance
Maintenance - As Required
Maintenance - Every 10 Hours or Daily
Maintenance - Every 50 Hours
Maintenance - Every 250 Hours
Maintenance - Every 500 Hours
Maintenance - Every 1000 Hours
Maintenance - Every 1500 Hours
Maintenance - Every 2000 Hours
Maintenance - Every 5000 Hours
Maintenance - Every 6000 Hours
Miscellaneous - Machine
Miscellaneous - Operational Checkout
Miscellaneous - Troubleshooting
Miscellaneous - Storage
Miscellaneous - Machine Numbers
Miscellaneous - Specifications
Section 3-10
Section 3-11
Section 3-12
Included
Operation and Test Manual
1Repair Manual
1Engine Technical Manual
2Operators Manual
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